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Toyota Replacing Robots with Human Workers

Although robots are widely used for industrial production, Toyota is replacing machines with human craftsmen able to teach new skills to their younger colleagues as well as improve the car-building process. The move is designed to help workers understand the processes involved in making car parts from scratch and also allows them to take that knowledge and use it to reprogram machines. Ultimately, this can help improve various processes. This approach is succeeding in the Honsha plant where crankshafts are now made by hand. The company reports this has reduced the amount of scrap by 10 percent, shortened the production line by 96 percent, improved production, and also reduced the costs associated with making chassis parts. Toyota still uses robots throughout its manufacturing operations. It uses 760 robots, for example, in 96 percent of the production at its Motomachi facility. (SlashDot)(Bloomberg)

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